Clean up sample line, replace cooler

Pasang lampu tembak 2 Ea di depan area ex atalian
pulling kabel power utk lampu
pasang conduit
bobok jalan pedestrian dan rapihkan lagi
test OK

Supervisi PT Quadro
- Prepare tools dan tapping power purifier
- Unloading storange tank 2 x 8000 liter
- Disconnect kabel HV dan LV
- Drain Oil conservator
- Bongkar Bukholz Relay
- Pembuatan Gasket OLTC

Bongkar motor actuator 363LD1/LD2 (A/B)

Bongkar Transmiter Rawmill dan Backfilter

Bongkar Control Proposional Valve 

Replace dan relokasi kabel motor heat exchanger.
Tarik kabel dan instal temperature ruangan

-install RTD untuk indikasi temperature
-replace kabel power motor fan radiator

Do inspection electrical and welding tools of SHINAGAWA-RMP-BOVERI INDONESIA ( ADI & MARPAUNG TRUBA JAGA CITA )

Do service problem at HGA (  PENY - FIRMAN - MAULANA ) 

Do install power bright lamp, connect to cable power lamp tent, ware house ER5, panel welding pre heater ( AGUS - ADI -YOGA - ANDRI - IMAN )

cek output kW tranducer saat kompresor stop nunjuk 4,1 mA
zero kW transduser ke 4,03 mA
CCR nunjuk 0,3 kW

cek mA kW transducer saat stop nunjuk 4,98 mA 
Coba zero kW transducer ke 4,02 mA
CCR nunjuk 0,5 kW

Check aux contact MC rusak
ganti aux contact

Do install bright lamp and power dispenser at tent OH beside east and west blending ( ANDRI-DEDI-OHA-MAULANA-SUPRI )

Do dismantle camera pyrometer, clean up all inside camera. Reinstall camera pyrometer ( RIZAL & ANDRI )

Do checking LCS 393 FA7 ( YOGA & OHA CIVACON )

Do cover little beam and move pipe of VSD ( Dedi - Supri CIVACON )

Do run motor inching kiln, measure vibration, noise and temperature for free side and load side ( AGUS & MAULANA-OHA CIVACON )

Do inspection electrical and welding tools of Supra Bakti, Quadro Indonesia and Megavolt Perkasa. Use new tagging red color ( ADI & IMAN & FAHRUL MARPAUNG-ANIS MANSYUR Truba Jaga Cita )

bongkar motor bawa ke workshop

Prepare oli trafo 32 drum dari warehouse

install lampu tembak 100W 2Ea

ganti panel surya 1Ea

Open DS 21 dan pasang grounding stick

WBI trafo MV OTR 2, 3, 301, 302, A, B

Ganti lampu TL 1ea
onkan OK

bongkar main motor dan fan (1,1kw dan 5,5kw)

Cek LCS masih posisi OFF, ON kan LCS
start kompresor 443-CX1 sampai 5

Ganti bearing motor Fan

coba ON posisi test Ok
sementara tukar coil MC untuk posisi test dan posisi service
sementara OK

OFFkan ACB incoming OTR-302 di ER7A
Manuver power dari OTR-301
Onkan ACB bustie 16 dan 17 

cek fuse kontrol putus
cek main motor berat lepas coupling cek putar motor sudah tidak berat
ganti fuse kontrol 
test noload ok

Bongkar motor fan dan main motor kompresor bawa ke workshop

Tangging ulang sesuai dengan bulannya

Install main motor after rewinding

WBI Trafo MV OTR 2, 3, 301, 302, A, B

Ganti lampu HPIT 3 ea dan lampu ledenvo 1 Ea
test ok

wiring panel starter motor pompa domestik
test simulasi ok

Do tidy up pipe AC of VSD at ER3 bottom so will not obstruc cable tray VCB ( AGUS - DEDI- SUPRI-ADI )

Do dismantle camera pyrometer from location because big door will opened ( RIZAL - YOGA - EVE RAFLI )

Do installing shaft  motor inching kiln at side ( PENY-ANDRI-MAULANA-ATIP )

Prepare cable for jumpered ACB and VCB, connect from power input to panel ACB and VCB ( EMIS-RIZAL-AGUS-PENY-YOGA-ADI-ANDRI-DEDI-SUPRI-ATIP-OHA)

Do inspection electrical and welding tools of CAT and Jantan Setia Sakti ( ADI & EVE RAFLI )

Replace 2 solenoid valve 110 VAC 2 each( YOGA & RIZAL & ANDRI )

Installing 8 each of motor shell cooling fan after service at local ( ADI & FIRMAN & DEDI & ATIP  & SUPRI & OHA & EVE RAFLI )

Check motor inching kiln, clean up area motor and blade also shaft motor ( PENY & OHA CIVACON & DEDI CIVACON )

Do accompany surveyor checking motor 443 BF2 ( PENY )

Do replace thermocouple at side by cutting flange use grinding machine, use new flange also welding to existing flange of thermocouple ( RIZAL & YOGA & OHA )

Do install cable tray for cable panel control VCB at ER3 bottom ( AGUS & ANDRI )

Do replace bearing 6207 2Z for shell cooling fan ( FIRMAN & DEDI & SUPRI )

Do inspection electrical of TPE, 1 portable lamp need to service because there is cable connection cable outside lamp should be connection inside lamp ( ADI & RIZAL )

Do install cable power for new motor from old LCS ( PENY & DEDI-SUPRI )

Do replace thermocouple and relocation for temperature transmitter ( RIZAL & YOGA & ANDRI )

Do pulling cable power control VCB and install cable tray ( AGUS & ANDRI )

Do open cover shell cooling fan, clean up area motor use brush soft iron and putty knife ( ADI & FIRMAN & DEDI-SUPRI-DULOH-OHA )

Do install panel control start and stop VCB. Prepare cable tray and cable power ( AGUS & ANDRI )

Do install power 220 VAC at fish pool, connect cable to panel welding, test on result ok ( ADI & FIRMAN )

Do disconnect cable power motor  ( RIZAL & YOGA & DULOH)

Do dismantle sensor for vibration and temperature ( RIZAL & YOGA & ANDRI )

Do check functional shell cooling fan ( PENY & FIRMAN & SUPRI & DULOH )

Do install bright lamp and power for dispenser power connect cable to panel sump pump near tent ( ADI & DEDI CIVACON )

Do install bright lamp at tent OH. also cable power ( ANDRI & CIVA )

Do dismantle sensor vibration and temperature ( RIZAL & YOGA )

Do prepare jumpered cable for ACB And VCB ( AGUS & PENY & ADI & FIRMAN & 3 CIIVA )

Do service maintenance FLOWSIC 100, clean up transducer A & transducer B ( RIZAL & YOGA )

Do wiring control start and stop of VCB ER3 ( AGUS & FIRMAN )

Do completing wiring control 393 SC6 ( PENY & ADI & ANDRI )

Preparing kebutuhan panel kontrol pompa domestik
install din rain, MCB, MC, Push botton, selector sw. dan lampu indikator di panel

Buat penutup panel dari akrilik
pasang penutup akrilik dipanel distribusi

Ganti lampu 2 Ea ruangan experience

Cek kabel ada yang short
pulling kabel baru
connect kabel power
test OK

Pulling kabel power
connect kabel power
test OK

Do wiring control start & stop VCB ER3 ( AGUS )

Do clean up area feed bin, RM and Bag Filter from dirt of dust use instrument air supply and cloth. Measure vibration, noise, and temperature for free and load side ( ADI & ANDRI )

Do prepare cable power for new motor ( YOGA & PENY )

Do prepare cable for relocation blower ( PENY & YOGA )

Do inspection for electrical and welding tools of CIVACON use new tagging ( RIZAL & FIRMAN & ANDRI )

Do clean up are motor, measure vibration and noise for free side and load side ( PENY )

Do clean up area motor, measure vibration and noise for free side and load side ( RIZAL )

Do wiring control start and stop VCB ER3 ( AGUS )

Do repaire lamp lighting like replace balast and chief led ( ADI & FIRMAN & ANDRI )

Do clean up flange probe, probe, filter probe, sample line, membran pump, filter balston, dryer gas from dirt of dust. ( YOGA )

pasang traffic light
urut kabel power traffic light

Ganti lampu HPIT, TL dan downlight

Do clean up lens of IR TAD, T scanner, Pyrometer, and CCTV use cloth. Clean up flange probe of IR TAD and Pyrometer use pipe and instrument air supply ( RIZAL )

Do completing data TPM 463 MD1 for Am and safety, print out also install at dash board local ( YOGA )

Do clean up area and filter motor use instrument air supply, clean up pipe chiller for 363 FN1-FN2, 423 FN1 and 443 FN1 use instrument air supply. Measure vibration-noise and temperature for free side and load side, add greasing 10 times and 20 times if found vibration > 4 mm/s noise > 2 gE ( AGUS )

Do inspection electrical and welding tools use new tagging ( PENY & FIRMAN )

Do inspection electrical and welding tools of mechanic nr1 use new tagging ( FIRMAN & ANDRI )

Do clean up area Raw Mill, Bag Filter, Feed Bin use cloth and instrument air supply. Measure vibration and noise for free side and load side motor ( ADI )

Measure vibration for free side and load side for vibration and noise, add greasing 10 to 20 times for free side and load side ( PENY )

Clean up area motor and filter motor use instrument air supply. Measure vibration-noise-temperature for free side and load side, add grease 10 times to 15 times if found vibration > 4 mm/s noise > 2 gE ( PENY )

Do clean up filter purge air unit of dust hunter and flowsic use instrument air supply, clean up swivel windows t/r and reflector dust hunter use cloth do alignment dust hunter, clean up transducer A and B flowsic use iron brush, clean up filter cabinet MCS 100 E HW use instrument air supply ( RIZAL )

Do clean up flange probe, sample line, filter probe, membran pump, filter balston dryer gas from dust of coal. Check filter humidity sensor replace if bad condition with spare filter ( YOGA & ADI )

WBI Trafo MV OTR 2,3,301,302,A,B

Ganti lampu TL 2 Ea
Ganti lampu downlight 2 Ea
ganti lampu sorot 200 W 1 Ea

WBI lightning arrester dan grounding area utility

Coba pindah kabel yang semula ambil dari tarikan MCC Cooling tower Nar 1 ke pumphouse, pindah ke kabel tarikan MCC Cooling Tower Nar 1 (cubicle M04-WP5) ke LCS M04-WP5
Cek mA masih manteng di 11 mA, aktual penunjukkan level di 4.8 m (seharusnya di 17 mA)
Reset parameter vega ke default
Setting parameter vega
cek mA sudah sesuai level (4.8 m di 17 mA)
Monitor

Make tools box for equipment cleaning tools, and put at area TPM 463 MD1 ( FIRMAN )

Do install sign safety at area TPM like EVACUATION ROUTE (RIZAL & ADI )

Do completing data dashboard TMP for AM, Safety and absent ( PENY )

Do replace door belt for west side ( AGUS & ANDRI )

Do clean up area TPM, put in away equipment to trash bin. Install dashboard TPM and  equipment cleaning tools board., replace lamp. Install sign Evacuation route around 7 each ( ALL CREW )

Preparing support dan lampu tembak 200W 2 Ea

Coba ganti vegason 61 dengan vegapuls 6x
set parameter
kadang kadang masih error penunjukkanny
monitor

Do strengten support LCS ( ANDRI & EVE RAFLI )

Do make data part project like motor, PLC, magnahelic cable, MCC and LCS ( YOGA & RIZAL & EVE RAFLI )

Do completing data TPM at work shop save file computer ( PENY )

Do replace because found V belt separated for east side with V belt spare, at west side still good enough ( AGUS & ANDRI )

Do clean up floor inside and outside use broom also hand blower, spider home use equipment cleaning tool such as long  broom, also top panel use cloth ( ADI & IMAN )

Pulling kabel dari panel distribusi ke charger
install scun
connect kabel power
install powermeter
test ok 

Konfigur software wisenet viewer
test OK

Cek parameter Powermeter AO1 utk KW dan AO2 untuk Ampere
cek range 0-500 (sesuai dengan DCS)
cek wiring masih di AO1, pindah ke AO2
Test OK

Coba lepas power dari amplifier
Rubah konfigurasi wiring di ABB (power 24V dari ABB)
cek tegangan 24V di vega ok 23.4V
masih dalam monitor

Do install camera at back-front side, spare part and tools ( AGUS & FIRMAN )

DO repaire support LCS ( PENY & ANDRI )

Do install stick stopper travel ( PENY & ANDRI )

Do clean up purge air unit for dust hunter and flowsic 100, clean up swivel window for T/R and Reflector unit do alignment. Clean up transducer A and B flowsic 100. Clean up filter cabinet MCS 100 E ( RIZAL & YOGA )

Do clean up flange probe, sample line. filter probe, membran pump, filter baltston. Check filter humidity replace if bad filter ( ADI & EVE RAFLI )

WBI dan test run noload genset nar 1,2,packhouse nar2

Buat penutup panel
pasang penutup di panel distribusi

Ganti Powermeter 10 Ea (18 dari 18)
Test tag MCCB dengan aktual

Do clean up lens IR TAD-T Scanner, CCTV, and pyrometet with cloth and instrument air.Clean up room of pyrometer use hand blower ( YOGA )

Do install remote, test at work shop result ok ( PENY & AGUS )

Do clean up flange probe, probe, filter probe, sample line, membran pump, filter balston dryer gas. Check filter hu,idity sensor, replace if bad ( RIZAL & EVE RAFLI )

Do serrvice LAMP LED off, replace balast and chief led. Test on result ok ( ADI & FIRMAN )

Ganti Power Meter 4Ea (Sudah 8Ea dari 18Ea)

Ambil data harmonic outgoing trafo dengan Power Quality
OK

WBI Trafo MV OTR 2,3,301,302,A,B

Do fabrication support tyre lori ( FIRMAN & ANDRI )

Do test weight 2 ton ( PENY & YOGA )

Do connection cable and replace remote ( FIRMAN & ANDRI )

Do replace lamp for bottom HOIST.Test on result ok ( FIRMAN & ANDRI )

Do clean up area motor and filter motor. Measure vibration, noise, and temperature  motor for free side and load side. Add grease 10 times to 20 times if found vibration > 4 mm/s and noise > 2 gE ( PENY & YOGA )

Do inspection electrical and welding tools of plant building. Do some repaire receptacle and cable power ( ADI & EVE RAFLI )

Set Parameter min dan max
cek 4-20 mA di ABB drop (dari 17.6mA dilokal) menjadi 9.5mA
coba diberi faktor koreksi di dcs
monitor

Bongkar motor Ex M04-WP8
Ganti Bearing LS dan FS (2x 6317ZZ-C3)
Motor utk spare M04-WP7

Do calibration zero and span SO2 (RIZAL & YOGA )

Do relace lamp, make support for new lamp. ( YOGA & RIZAL )

Do adjust breaker HOIST test functional result ok ( PENY & ANDRI )

Do replace battery, test functional result ok ( PENY & ANDRI )

Do house keeping focus area at tyre 1 ( ALL CREW )

Do inspection electrical tools of plant building. Repaire portable lamp like install that already gone for mica cover also receptacle for portable lamp ( ADI & EVE RIZKY )

Rekondisi motor, clean up oli dr motor ,ganti bearing

Cek motor Ground
Bongkar motor dari dudukan
Clean up dan repainting dudukan motor

Survey welding panel
Power ambil dari Reserch Center

Test Run Motor+Pompa Baru
ampere motor 245, 239, 239
Set OCR dari 200A ke 235A; Nameplate motor 236A/132KW/1485Rpm

Pulling kabel UTP Hub MCC ke pos security riverpump
install connector RJ45
Install PC (ambil dari CCR)
Install IP Phone (pindah dari ruangan MCC ke pos security)
Test OK 

Ganti lampu TL 10 Ea

Do install motor at local and do test run ( YOGA & ANDRI )

Do inspection electrical and welding tools of plant building. Do some repaire cable and receptacle for grinding machine, replace cover mica for protable lamp ( ADI & EVE RIZKY )

Bongkar Motor Ex M04-WP8 rekondisi bearing (untuk spare motor M04-WP7) 

Cek spi pulley rusak
ganti motor 1 set
test ok

Ganti Power meter 4 Ea dari 18 Ea

Do clean up MCC ER4 use equipment cleaning tools  ( AGUS )

Do WBI HOIST for burner floor and clinker silo. Test functional move up and down also move south and north or west and east. Result all HOIST ok ( PENY & FIRMAN )

Do PMR service analyzer L63 2K1, L63 2K2, L63 2K3 and 483 2K1 such as clean up flange probe, sample line, filter probe, membran pump, filter balston dryer gas from dust coal. Check filter humidity sensor replace filter if found bad condition ( RIZAL & ANDRI )

Do inspection electrical and welding tools of PPUP, do some repaire cable for extention cable ( ADI & EVE RIZKY )

Cek eocr lampu indikasi normal
cek relay ocr tidak energize saat tidak overload
cek tegangan kontrol 48Vac harusnya 110Vac
cek kabel jumper ground to netral kendor dan overheat
ganti kabel jumper
test OK

Check di vega power drop (vega mati)
coba pasang powersupply dan converter mA to mA
ganti kabel dengan kabel spare
test OK

ganti lampu hpit dan ballas 2Ea

Do check EOCR, MC, and breaker result all normal condition ( AGUS & EVE RIZKY & FIRMAN )

Do check HARP mount motor and prepare motor foot ( PENY & ANDRI )

Do service CEMS analyzer such as clean up filter purge air unit for dust hunter and flowsic 100 use instrument air, clean up swivel window dust hunter use cloth do alignment dust hunter for t/r unit and reflector unit, clean up transducer A and B flowsic 100 use iron brush and instrument air supply, clean up filter cabinet MCS 100 E use instrument air supply, do calibration zero and span FIDOR, do zero calibration MCS 100E ( RIZAL)

Do clean up flange probe, probe, filter probe, sample line, membran pump, filter balston from dirt of dust use instrument air supply and for filter probe also use water supply. Check filter humidity sensor replace filter if found bad condition ( YOGA & ADI )

WBI Trafo MV OTR A,B,2,3,301,302

Do instalation power HOIST and connecting at LCS. Do test functional of HOIST result ok (FIRMAn & ANDRI)

Do inspection electrical and welding tools by PPUP. Repaire some cable power for portable lamp and extention cable (ADI & EVE RIZKY)

Do WBI HOIST for are Raw Mill, Coal Mill, Pre Heater (RIZAL)

Do clean up area motor and filter motor use instrument air supply and cloth. Measure vibration-noise and temperature for free side and load side. Add grease 10 times to 15 times if found vibration > 4 mm/s noise > 2 gE (YOGA)

Do clean area motor, filter motor from dirt of dust process use instrument air supply and cloth. Measure vibration-noise and temperature for free side and load side. Add grease 10 times and 20 times if found vibration > 4 mm/s also noise > 2 gE (AGUS)

Pasang scun di kabel power terminal motor
Connect kabel di terminal motor
Test putaran OK
Tutup lubang lubang di panel LCS dengan seal foam dan terminal motor dengan silicon

Rekondisi motor, ganti bearing dan seal seta clean up oli di stator

Do connect power hoist (FIRMAN & ANDRI)

Do install module MC at ER5 (AGUS & ADi)

Do prepare TPM at 463 KL1 tyre 2 (YOGA)

Do service automatic sump pump for IDO, K1c BC4 and L1C BC5 (PENY & EVE RIZKY)

Do service analyzer such as clean up flange probe, probe, filter probe, sample line, membran pump. filter balston from dust of coal (RIZAL)

Do check functional memolube. 473 FA3 replace catridge and bateray, 473 fA4 replace memolube, 473 FA5 replace bateray and catridge of memolube and replace tube from memolube to motor and replace connector because when test functional grease is not flow to motor because some blocking inside. 473 FA6 replace memolube, support sensor and tube (AGUS & ADI)

Cek MCB ada yg trip
Perbaikan Stop Kontak
reset OK

Rekondisi motor,ganti bearing motor

Do install power hoist at 473 EH4 (FIRMAN & ANDRI)

Do service for water spray and test functional result ok (PENY & EVE RIZKY)

Do refill memolube at 433 BE1 and cooler fan (AGUS)

Do trouble shooting at CEMS analyzer (RIZAL & YOGA)

Do WBI electrical and instrumentation, clean up area motor from dirt of coal use instrumentation. Check L33 BC1 nut for cover fan miss 1 each, and bright lamp off and blinking at L1C BC4 for 5 each (ADI & EVE FARHAN)

Pull Back Kabel Existing LCS To Motor (4x50mm = 2tarikan)
Pulling kabel 150mm LCS To Motor
Pasang Scun di kabel arah LCS
Connect kabel di LCS

Prepare kabel 150mm 20m
prepare scun  150mm

Buat Kabel Extention 5Set

Ganti Lampu 13W 2 Ea

Tap Power 380 Vac di ACB Outgoing to MSS-Gudang Handak-Quarry Office

WBI Trafo MV OTR A,B,2,3,301,302

Cek dan clean up c.brush filter dan motor

Relokasi ,pasang tiang dan ganti dng lampu selancar

Cek dan clean up c.brush filter dan motor

Do install RELL HOIST and power, also preparing pipe conduit (FIRMAN & ANDRI)

Do replace Evaluation Unit Dust Hunter (RIZAL & YOGA & EVE FARHAN)

Do replace MC power (PENY & EVE RIZKY)

Do clean up flange probe, probe, filter probe use instrument air and water supply ( AGUS & ADI )

Do install RELL hoist at local and rewairing control panel hoist (FIRMAN & ANDRI)

Do repaire for water spray test functional result ok (PENY & EVE RIZKY)

Do check automatic sump pump, and IDO replace wire. Test on result ok (AGUS & EVE RIZKY)

Do replace  RS 485, clean up filter purge air unit DUST HUNTER - FLOWSIC 100, swivel window DUST HUNTER, transducer A & B FLOWSIC 100, filter cabinet MCS 100 E (RIZAL & PENY)

Found there are 4 each lamp LED off and blinking, replace with LED square lamp 200W 2 each test on result bright enough for room L1C BC1-BC2-BC3 (YOGA & ADI)

Do cross check temperature reading at local compare with CCR reading (RIZAL & YOGA & EVE FARHAN)

Do service analyzer such as clean up flange, probe, filter probe, sample line, membran pump (RIZAL & YOGA & EVE FARHAN)

Do inspection electrical and welding tools of PT TRUBA JAGA CITA. Some electrical tools like 1 extention cable, grinding machine, 2 portable lamp are not good condition because connetioin cable power outside lamp, receptacle cannot contact since ON condition. for Welding machine receptacle iron at receptacle missing, and when receptacle ON position still open (ADI & EVE RIZKY & FIRMAN & ANDRI)

Do fabrication propeller motion and repaire connection also pipe conduit (RIZAL & YOGA & EVE FARHAN)

Do repaire lamp with spare lamp, test on result ok (ANDRI & EVE RIZKY)

Do install rell hoist at location (FIRMAN & ANDRI)

Do clean up area motor and filter motor from dirt of dust. Measure vibration, noise, temperature for free side and load side, add grease 10 times to 15 times (AGUS.S)

Do clean up area motor and filter motor from dirt of dust, clean up pipe chealer for 363 FN1-363 FN2-423 FN1 and 443 FN1 use instrument air supply. Measure vibration-noise and temperature for free side and load side also add grease 10 times for 363 FN1-363FN2-423 FN1-443 FN1, add grease 20 times for 363 MD1

Preparing kabel power 300mm, Scun 300m, panel dan MCCB 630A

Ganti Bearing Motor
Rakit motor

Bongkar motor fan
clean up motor dan cover motor
repainting cover motor
ganti bearing 6308 2x
Test No Load 7.6; 7.8; 8 A tag motor 5.5kW/6P/12.9A

Instal panel sumppump

Bersihkan tubing flow

Do use silicone to covered leakage roof and wall at ER 4 bottom (AIMAN & ADI)

Do installing Rell for cable hoist (FIRMAN & ANDRI)

Do clean up flange probe, probe, filter probe, sample line, membran pump, filter balston, dryer gas from dirt of dust process. Check filter humidity sensor replace filter with spare if found bad condition (AGUS)

Do clean up area motor use equipment cleaning tools, measure vibration-noise and temperature for free side and load side (YOGA)

Take cable plat for hoist 35 M, put at work shop electric nr1 (EMIS & ADI)

Bersihkan filter , tes gas untuk CO 

Bersihkan filter, tes gas untuk CO 

Bersihkan filter, tes gas untuk CO 

Do connecting cable camera CCTV to server network at meeting room of mechanic work shop (FIRMAN & EVE RIZKY)

Do clean up flange probe, sample line, filter probe, membran pump, dryer gas from dirt coal. Check filter humidity sensor replace filter with spare if found bad (RIZAL & EVE DIDIK)

Do clean up area motor of bottom blending, kiln, cooler, clinker silo use instrument air supply (AGUS)

Do clean up lens and probe IR TAD, clean up lens T scanner-CCTV and pyrometer (YOGA)

Do clean up area area feed bin, Raw Mill and Bag Filter from dirt of dust process (ADI)

Setting ulang parameter sensor Vega
Min : 23.2% = 5m
Max : 100% = 0.63m
Faktor Koreksi CCR tambah 0.62m

Cek kabel sambungan terkelupas dan short 
Perbaikan kabel dan reisolasi
test OK

WBI Genset NAR 1, Nar2 dan Packhouse Nar2

Bongkar pompa
Seal pompa rusak
ganti seal pompa
test OK

WBI Trafo MV OTR 2, 3, 301, 302, A, B

Ganti panel surya 7 Ea

Modif proteksi motor dari TOR ke EOCR
Test OK

Ganti handle pintu panel

Ganti Lampu highbay area warehouse  2 Ea
Test OK

Do replace bright lamp with spare bright lamp. Test on result ok (ANDRI)

Do connecting cable CCTV to server network at meeting room of mechanic work shop ( FIRMAN & EVE RIZKY)

Do support alignment job and do monitor vibration, noise and temperature for free side and load side (PENY & EVE DIDIK)

Do check cable sensor vibration and tighten sensor. Result reading vibration for new instalation is ok (RIZAL & YOGA)

Do replace filter humidity sensor with spare one. Result ok (RIZAL & YOGA)

Do clean up I/O panel area feed bin, R/M, and bag filter (AGUS & EVE RIZKY)

DO replace bright lamp 3 each, do test on result lamp are all on (ADI & ANDRI)

Bersihkan filter , bersihkan chiler ,tes gas untuk , CO, NOX ,O2

Cek condisi tunnel pastikan sump pump normal dan condisi tunel tdk ada genangan air

Conek kabel dan tes run ok

Cek c.brush clean up motor dan filter

Do clean up flange probe, probe, filter probe from dust of dust process. Do calibration zero and span of CO, zero NO and span for O2. Result ok

Do monitor vibration, noise and temperature for free side and load side. Found temperature very high for load side and free side (PENY)

Do install CCTV 2 each and puling cable from CCTV to Hub panel (FIRMAN & EVE RIZKY)

Do clean up area motor and filter motor from dirt of dust process. Measure vibration-noise-temperature for free side and load side, add grease 10 times to 15 times if found vibration > 4 mm/s and noise > 2 gE (PENY)

Do clean area motor and filter motor from dirt of dust process, measure vibration-noise and temperature for free side also load side. Add grease 10 times and 20 times if found vibration > 4 mm/s and noise > 2 gE (AGUS)

Make notification for 443 Z2B for replace thermocouple, take a spare item at ware house but is not ready stock. Ask to planner order spare thermocouple at ware house for stock

Do calibration zero and span. Result ok ( RIZAL & EVE RIZKY)

Do install new vibration sensor and pulling cable sensor to ER4 and wrap sensor use asbestos (RIZAL & EVE RIZKY & ANDRI)

Bersihkan filter ,tes gas untuk CO 

Bersihkan filter ,tes gas untuk CO 

Do clean up carbon brush room from dirt of dust process, continue measure resistance Line to Ground before and after clean up result for resistance every line to ground avaerage before 0.5 M Ohm after clean up average for line to ground  > 4000 M Ohm (AGUS & ADI)

Do connect cable power input 220 VAC at panel welding and repainting grey color at pipe cable power and support receptacle 220 VAC (AGUS & ADI & EVE RIZKY)

Do clean up area TPM use instrument air supply and grinding machine, repainting grey-yellow and blue color, installing sign safety (PENY & RIZAL & YOGA & ADI & EVE RIZKY & IMAN)

Uninstall motor fan 
bawa ke workshop untuk penggantian bearing
bongkar bearing size 6002 ZZ dan 6002 ZZ

Ganti dan modif dari thermal OL ke EOCR
test masih trip
cek posisi valve load/unload masih posisi buka
posisikan valve load/unload menjadi tutup
test OK

Pasang box control baru, drilling & pulling cabel

Sudah jalan kembali

Pasang box lighting 

Bersihkan filter 

Bersihkan filter 

Bersihkan filter 

Bersihkan filter 

Do fabrication tool box TPM LA3 VA1 and repainting yellow color (FIRMAN & SAHRI)

Do add missing nut for cover fan 3 each at L3A BC2 also repairing gland terminal box TLS and conduit (YOGA)

Do put inside cable in to cable gland motor and power supply (RIZAL)

Do connected cable power at 473 EH5 (FIRMAN & SAHRI)

Do replace nut cover fan and activated motion detector (PENY)

Do rewiring safety upper HOIST. Test functional HOIST ok (AGUS & FIRMAN)

Do clean up flange probe, sample line, filter probe, membran pump, dryer gas from dirt of dust coal use instrument air supply. Check filter humidity and sensor, clean up sensor and filter replace if found bad condition (ADI & EVE RIZKY)

WBI trafo otr A,B,2,3,301,302

Kamera CCTV area tanki solar mati
cross check dan perbaikan kabel
OK

Pindah power kontrol dari welding panel ke input LCS 444-CX5
test OK

Instal panel blower dan panel sumpump 

Bersihkan load Cell 

Bersihkan load Cell 

Bersihkan load cell

Bersihkan load cell

Do clean area motor and filter motor use instrument air supply. Measure vibration, noise and temperature for free side-load side. Add grease 10 time to 15 times if found vibration up to 4 mm/s and noise up to 2 gE (RIZAL)

Do install power 220 VAC at burner floor west-south side (AGUS & EVE RIZKY)

Do assembling motor for 393 SC7 and L1C TR1, continue do test run without load. Test ampere and resistance (YOGA & ANDRI)

Do rebushing housing bearing at work shop Mr.Dwiyono. Dismantle motor spare for lathe shaft (PENY & FIRMAN)

Do replace sirculation pump. Test functional result ok (PENY & EVE DIDIK)

Do clean up lens IR TAD, Tscanner use equipment cleaning tools, make a good for camera CCTV and pyrometer use cloth add alcohol from laboratory plant (YOGA)

Perbaiki bagian yg keropos serta bersihkan drainase air

Do repaire frame middle (RIZAL)

Do clean up flange probe, probe, filter probe, sample line, membran pump, dryer gas, filter balston filter from dirt of dust process. Check filter humidity sensor replace if found bad condition with spare filter (RIZAL)

Do install pipe cable power, and do connecting cable power 220 VAC ( EVE RIZKY & FIRMAN)

Do service control hoist and tightening termination. Panel clean up also tightening motor termination ( AGUS & EVE DIDIK)

Do clean up  area gun solar use instrument air supply, use grinding machine clean up beam continue repainting grey color (ADI & ANDRI)

Lepas kabel power motor
LOTOTO di MCC

Power welding outlet area water intake mati
cek mcc breakernya OFF, ONkan
OK 

Coba tarik power dari luar (socket welding ruangan hidrolik)
Test OK

Install motor setelah ganti bearing
test no load ampere 56,57,58
noise hilang
OK

coba discouple 
test noload 
OK
motor noise
ampere motor 55,56,58

Cek cubicle mcc ada hot point
cek finger hot point
ganti finger
install cubicle

Do clean area motor and filter motor from dirty of dust with instrument air supply. Measure vibration and noise at grease 10 times & 20 times if found vibration up to 4 mm/s also noise up to 2 gE.

Ambil stok untuk spare dr WH

Ganti c brush 2 ea fasa K2 dan K3
Clean up motor dan c brush

Cek c brus,clean up motor, c brush dan filter

Do install control, connecting cable from panel control to motor, test comisioning Hoist (ADI & EVE RIZKY & FIRMAN & ANDRI)

Do install solenoid valve manual proportional gate from CCR (RIZAL & ANDRI)

Do install control hoist ( AGUS & FIRMAN & ANDRI)

Do WBI L63 RM1 replace fail ELCB with new one. Test output result ok (PENY-RIZAL)

Uninstall motor bawa ke workshop untuk perbaikan

Install Motor setelah rekondisi
tes OK

Cek solar cell S1.5 terminal kabel terbakar
solar cell yg sudah retak  2Ea S3.3 dan S3.18
sementara d turunkann 3Ea

Bongkar panel

Cek c.brush clean up motor filter dan c.brush

Ganti motor satu set dng reducer

Do take module safety at OHS totale 4 and finish

Bersihkan filter 

Bersihkan filter 

Bersihkan filter, ganti seal filter 

Blow out motor 

Blow out motor 

Instal temperatur ambien

Blow out panel 

Blow out panel

Bersihkan load Cell, bersihkan control, cek dan test safety device 

Bersihkan load Cell , bersihkan control , cek dan test safety device 

Bersihkan load Cell, bersihkan control , cek dan test safety device 

Bersihkan load Cell , bersihkan control ,cek dan test safety device 

Do drawing I/O panel for area Electrician NR1, save at document (AGUS S)

Do take new motor spare at ware house (PENY & FIRMAN)

Do calibration zero and span 433-PF1 (RIZAL,YOGA & ANDRI)

Do test run panel screw. Result test ok (ADI,EVE RIZKI & EVE RIZAL) 

Replace membran 4 each (PENY)

Do install light pole at L1C-BC7 (FIRMAN & ANDRI)

Do clean up filter purge unit DH 100 & FLOW SICK 100, swivel windows for reflector-t/r unit for dust hunter, transducer A-B flow sick 100, filter cabinet MCS 100 E from dirty with instrument air. Do calibration zero and span FIDOR, calibration zero MCS 100 E (YOGA)

Do clean up area motor and filter use instrument air supply. Measure vibration noise, and temperature motor, add grease 10 to 20 times, if found vibration up to 4 mm/s and noise up to 2 gE (AGUS S)

Do monitoring welding job at stack (RIZAL)

Do replace grease tube with good one (PENY & EVE RIZAL)

Do clean up flange probe, probe, filter probe, sample line, membran pump, dryer gas filter balston use instrument air supply. Check filter humidity sensor replace if found bad condition (AGUS & EVE DIDIKS)

Do prepare spare part and replacement Proportional Gate. and test functional at work shop. Result test ok (RIZAL & AGUS)

Do installing cover propeller speed sensor (PENY & ANDRI)

Do replace ELCB with new one (AGUS  & PENY & EVE DIDIKS)

Do replace ELCB with new one (YOGA & RIZAL)

Do installing cable power and rell (FIRMAN & ANDRI)

Do clean up flange probe, probe, filter probe, membran pump filter balston, dryer gas from dirty use instrument air supply. Check filter humidity sensor replace if found bad condition with spare (RIZAL)

Do service bottom hoist cyclone raw meal test functional hoist result ok (AGUS & EVE RIZKY)

Do clean up area motor and fillter motor, measure vibration for free side and load side, Add grease 10 times to 20 times if found vibration up to 4 mm/s noise up to 2 gE (RIZAL & EVE RIZKY)

Do PMR service mv motor, clean up area motor also filter motor, measure vibration and noise. Add grease 10 times to 20 times if vibration free side and load side up to 4 mm/s, noise free side and load side up to 2 gE (YOGA)

Make PPT and video update elevator and send to make Mr Iwan Kurnia (PENY & AGUS)

Do clean up flange probe, sample line, filter probe, membran pump, filter balston, dryer gas from dirt of coal. Check  filter humidity sensor replace if found bad condition with spare filter

Cek Fan pendingin heatsink SCR mati 1 ea disisi bawah 
Pasang Fan Tambahan heatsink SCR disisi atas 2 ea
lepas kabel power fan sisi bawah

Perbaikan kabel di socket DVR
test OK

Pasang regulator angin/oli

Bersihkan filter ,bersihkan chiler

Do check panel welding, check power all available, check ELCB ok. Replace ELCB 63 A at 423 BF1 1 each

Tambah Air Aki

WBI trafo MV OTR 2,3,301,302,A,B

Service switch pintu lantai 1 sampai 12 , ganti switch pintu lantai 2, ganti MC untuk power break ,tambah oli untuk rel ,blow out control,buang air di base bawah

DO PMR MCC LOAD AT ER 5, WRITE INFORMATION ABOUT AMPERE, KW, TEMPERATURE TRAFO

Finger fasa R rusak 1ea dari 4ea
ganti finger fasa R 4ea

motor after rewinding
lanjut perbaikan by mekanik

Test run setelah perbaikan by mekanik (adjust posisi coupling)
test OK

Do repaire handle limit switch with small sling, install back at local test resistance for limit switch result ok. Put power pump on result is pump working

Ganti probe 1

Do cleaning pipe chiller motor use tube 8 mm at hole of pipe.

Install motor transfer B after rewinding
Ganti kabel panel kontrol to motor Transfer B
Modif wiring kontrol TOR ke EOCR Motor Transfer B
Pulling kabel panel to motor Transfer A

Do clean up area use instrument air, measure Vibration and temperature body motor. Some motor have big vibration.

Ganti selenoid untuk Valve air 

Bersihkan filter 

Bersihkan filter , ganti probe , ganti selenoid valve

Bersihkan filter 

Clean up & rapikan WORKSHOP

Ganti motor 1 unit

Clean up,rapikan dan buang scrap

install kamera dan puling kabel lan

install cctv via balun test ok

ganti scun kabel input MCCB
Tukar posisi kabel input MCCB 
ganti kabel output MCCB ke MC

Cek lampu jalan yang mati
Cek panel MCB trip, ON kan MCB

WBI trafo MV OTR 2,3,301,302,A,B
Tambah air accu battery MSS

Ganti Bearing motor 6204 2Ea, Bearing sudah seret
ganti + modif dari ocr ke EOCR
test ok

Ganti lampu 200W 2ea

Cek keperluan dan ukuran kabel gedung baru

Install sensor vega dan setting parameter
bandingkan pembacaaan aktual dan ccr hampir sama

Cek MC delta on-off
Coba lepas kabel ke motor, test kontrol OK
ganti coil MC, test masih sama
tukar MC delta dengan star, test masih sama
lepas coupling motor dari screw, test OK
lanjut tim mekanik

Install Display, install sensor temperature
Wiring indikasi start feed back
test run 

Install motor after rewinding

Do clean filter probe, sample line, membran pump, dryer gas, balston filter from dirt coal use instrument air. Check humidty sensor also clean sensor with instrument air

Ganti probe 

Bersihkan filter , ganti sensor untuk O2 , kalibrasi zero/span untuk CO dan O2 

Bersihkan filter, kalibrasi zero/span untuk CO dan O2 

Bersihkan filter,tes gas untuk CO dan O2

Kalibrasi after mekanik turun rotor

Support produksi start stop pf

Check supply plan air ok,output siemens sipart untuk close cenderung kecil,open fiptwr redundan

CGA with PT Aira

CGA with PT Aira

CGA with PT Aira

Do wiring electrical of MCC 393 SC6, also test run panel without load. Result ok

Do assembling motor 7.5 KW at work shop

Service 

Clean up hand rail and sensor pneumatic sensor, repaint yellow color for hand rail and grey color for sensor pneumatic also stair for base plate

Help Mr.Rizky do wiring electrical at cubical 393 SC6

Do service AC room by PT KARTEKSI, check functional AC room are running ok

Bongkar motor 

Bongkar motor 

Bongkar motor 

Bersihkan filter

Bersihkan filter probe1 dan probe2 ,tes gas CO 

Tutup dan ganti baud ok

Bersihkan filter probe1 dan probe2 ,ganti probe 1 ,tes gas CO

Clean up motor, filter dan cek kondisi carbon brush

Do inspection electrical and welding tools make new tagging yellow color for PT TRUBA JAGA CITA

Ganti lampu penerangan 

Ganti lampu penerangan

Cek dan test safety device.. clean up control dan load cell..ganti belt driff

Cek dan test safety device.clean up control dan load cell 

Cek dan test safety device .clean up control dan load cell 

Cek dan test safety device .clean up control dan load cell

Cek ada kabel control yg blm terconek

Clean up motor, c brush, filter dan ganti c brush 2 ea

Clean area and filter motor from dirt dust with instrument air, measure vibration and noise add grease for 473 FN7-L63 FN1 5 times for LS and FS, 463 MD1-L63 MD1 add 10 times grease for FS and LS

Kabel drum tidak hold back sehingga kabel keluar drum...dan tergencet sampe short...
Action Splacing cable power, dan replace motor hold back

Perbaiki dan rapikan kabel,conek cabel,

fabrikasi cover sensor level
Pulling kabel kontrol utk sensor level firepump panel (pumphouse) to sensor

wbi trafo mv otr 2,3,302,301,a,b

Clean up filter probe, flange probe, sample line and diaphragma pump from dirt of coal, also filter dryer gas and check filter humidity sensor replace if found bad condition

Load test genset nar 2 (hasil test 75% dari kapasitas)
Genset packhouse nar 2 (hasil 80% dari kapasitas)

Load Test genset Nar 1 (hasil test load 90% dari kapasitas)
Preparing load test genset nar 2

Wiring terminal MCC dan I/O PLC
Setting 4-20 mA indikasi ampere di powermeter

Clean up motor, filter,c.brush & slipring

Pabrikasi panel kotak supot 220v ,pasang box, pulling cabel dan conek kabel

Do check I/O panel at site also clean up panel use hand blower

Do clean up area tank instrument air and pipe continue repainting blue, hand rail repainting yellow color, support panel and base plate LA3 VA1 with grey color. Install sign safety meterial hot positive from ducting pre heater 2 each

Power on L1C EH1 and L1C EH2 test functional position east also west, test functional position up and down. Result all position ok

Pulilling cabel pasang konduit dan pasang box untuk mcb

Pasang supot untuk tray yg lepas

pabrikasi supot 

Install board House keeping Tools put broom stick 2 each, install sign evacuate route 3 each, install sign tube air and water for TPM 1 each, do clean up area LA3 VA1 from dirt dust

Rewiring panel MCC untuk indikasi KTDR
Wiring output terminal panel I/O PLC

Install pressure transducer analog 4-20mA range 0-10 Bar
Wiring indikasi pressure di panel I/O PLC

WBI trafo OTR A, B, 2, 3, 301, 302

Rewiring panel Lokal LCS dan panel remote
Rewiring panel MCC
Wiring output terminal panel I/O PLC
Test Simulasi OK

Rewiring panel Lokal LCS dan panel remote
Rewiring panel MCC
Wiring output terminal panel I/O PLC
Test Simulasi OK

Pmr analyzer 463-2K1 dan 443-2K1

Modif komunikasi mnjd rs 485 ke FO

Clean up lensa,rail and check instrument air

Greasing,clean up filter and measuring actual Vib and Noise

Replace moxa converter
Instal Eth to Fo converter

Do clean up use equipment cleaning tools and instrument air all area LA3 VA1, hand rail, ducting pre heater from dirt dust

Clean up filter probe, flange probe, sampling line,.dryer gas,.diaphragm pump from dirt with instrument ajr 

Repainting yellow color and base for trash bin with green-red-yellow color, also painting bin for collect solar with yellow color

modif program ccr
Test run

merapihkan wiring dan labeling kabel

Tpm dan Input form am tpm

Rewiring panel Lokal LCS dan panel remote
Rewiring panel MCC
Wiring output terminal panel I/O PLC

Do inspection electrical and welding tools of mechanic kiln nr1 and make new tagging with yellow one

Do check panel lighting & welding for area Raw Mill and feed bin already lock properly, MCC panel door also lock, functional emergency lamp at ER3 is on when power supply dismantle

Ganti bearing dan seal oli

Rewiring panel Lokal LCS dan panel remote
Rewiring panel MCC
Wiring output terminal panel I/O PLC
Test Simulasi OK

Do measuring noise for 443 W1 M3 for load and free side found noise are high > 2 gE around 5.5 gE and check lamp at L1C BC7 lamp found are off also measure there is voltage every lamp also found cable power lamp at pile 7 are cutting advice pull cable for north and south side make a secure cable for future for check power cable lamp at L1C BC7

cek tegangan input tidak ada
Power incoming dari panel distribusi pos satpam
cek tegangan input panel distribusi tidak ada tegangan
Power incoming dari panel welding bengkel HE 
cek breaker posisi OFF --> Onkan breaker
test OK

WBI genset nar 1, 2 dan packhouse nar 2

Clean up sample line, filter probe, flange probe from material of coal

Ganti tray dan rapikan kabel

lakukan thermoghrafi panel , kondisi semua panel distribusi normal , hanya isntalasinya yg semrawut

Filter Fe2  cap nya keganjal las lasan , di perbaiki ,ok

Clean up mtr , filter 
note : 463 MD1 spark carbon brush msh normal

Coba lepas tubing dan clean up tubing input sensor masih nunjuk pressure barrel high 18 Bar
Ganti sensor pressure
test OK

WBI Trafo OTR 2,3,301,302,A,B

Wiring panel untuk lampu jalan dan traffic lamp
Power lampu jalan yang semula ikut timer jadi standby power

Do inspection electrical and welding tools of mechanic kiln nr2, Do some repaire cable power for portable lamp and extention cable

cek breaker lampu trip
cek kabel ada yang lecet karena proyek pemasangan pipa
eliminasi kabel yang lecet, sambung kabel baru dari traffic light
test ok

Kabel input MC fasa R san T overheat
Ganti kabel dari 35 mm ke 50 mm
kencangkan baud dengan torsi

cross cek dengan vibrotip bagian fix horizontal tinggi sampai 9 gE, fix vertical dan axial rendah, free horizontal, vertical dan axial rendah
cek noise manual tidak ada suara aneh
coba regreasing masih sama

Cek indikasi sensor pressure receive error (****)
ganti sensor dan kabel+socket
test OK

Install dudukan sensor level vega

tarik kabel power

WBI E/I for MV Switchgear

Clean up filter probe sample line,sample pump dan kalibrasi

Repair dust hunter kesenggol scafolding dan patah.
Done

Replace roller rail 2 eah
Done

Do inspection for electrical and welding tools Mechanic Kiln Nr2 also repaire cable power for portable lamp and extension cable, also new tagging for HRG extention cable also vacum cleaner, tagging for portable lamp by PPUP 21 each

Do inspection for electrical and welding tools with new tagging and do some repaire cable ground for portable lamp and extention cable are not connecting.

service analyzer coal mill ( agus s )

ganti pipa sensor dust hanter , reposisi ulang ( yurizal + andri )

Service analyzer dan ganti roller probe

Pasang Stick test point utk pengecekan grounding  di area plant ,
measuring grounding & lightning arester

tagging dan inspeksi , perbaikan electric tool punya mecanic kiln nar1

PMR service MV mtr 363 MD1 , 443 FN1,363 FN1 , 363 FN2 , 423 FN1

Repair lampu HPIT ex lapangan tenis perumahan timur

- Install dan relokasi Power meter dari panel incoming sampireun building (Outdoor) ke panel distribusi masjid al banna (panel ada didalam masjid al banna) (install powermeter di sisi outgoing sampireun building)
- Wiring power meter
- test ok

Do inspection tools for electrical and welding tools with new tagging, repaire cable power for extension cable and portable lamp

Cek/tracking kabel input power masjid Al banna dan sampireun

WBI trafo MV OTR 2,3,301,302,A,B

Do inspection electrical and welding tools of mechanic nr1, some repaire for extension cable for cable power

Repair lampu HPIT ex lapangan tenis perumahan timur

* Ganti Aux MC Delta 1Ea
* Test Ok

* Ganti Lampu HPIT lighting luar ruangan 4ea

Lighting 18W area SSA mati 1Ea
* Ganti lampu TL 18W 1 Ea

Lighting pedestrian pertigaan PPUP mati
* Ganti lampu HPIT 2x250W

Kabel lighting arah Handak - tempat cuci mobil dump truck terlalu kendor 
* Perbaikan kabel yang kendor

Ukur jarak kabel Pemindahan kabel power dari MCC cooling tower nar 1 bawah (Panel MCC lama) ke mcc cooling tower atas (Panel MCC Baru) untuk area Logistik dan Weight Bridge

Install dudukan sensor di reservoir

Do inspection electrical tools and assembling portable lamp with add cable power +- 20 meter

Do inspection for electrical and welding tools for electrical narogong 1

check kindisi motor normal

Check vibrasi memang tinggi , penyebab baut dudukan karet base pada lepas dan hilang , selanjuynya di serahkan ke mecanic pengerjaan nya ( by peny & Yoga )

crosh check local motor vivrasi normal di bawag 3mm/s

ganti Load cell 2 pcs , repaire BD , Calibrasi WF ( By Yurizal & Yoga )

pindahkan power control dan power MCC ke IO panel dan MCC

ganti terminasi drat / baut dengan terminasi lock / jepit
lepas sambungan kabel dilangsungkan ke terminal , kira kira 50cm

ukur dimensi diapragm dan  ukur adafter pnematic actuator MT60